Biometric, Passwordless Authentication for Modern Manufacturing Plants 

Background 

Manufacturing plants run on complex, integrated systems. Legacy authentication methods such as passwords, PIN codes, and badges create friction on the production floor and expose manufacturing operations to credential theft, downtime, and compliance failures. 
Manufacturers now require a secure, fast, and reliable authentication method that works across shop floors, control rooms, and industrial workspaces—even in harsh environments. 

AuthenTrend provides a biometric, passwordless authentication solution that strengthens identity security without slowing down production. 


Challenges 

1. Shared Locations and Shared Devices 

Manufacturing floors rely heavily on: 

  • Shared workstations 

  • Rotational shift devices 

  • HMI panels and rugged tablets 

Password fatigue and need of streamlining these devices use result in: 

  • Credential sharing between workers 

  • “Always logged in” devices 

  • Time lost at shift changes 

A secure solution must enable personal authentication on shared devices but does not add burden to the workers. 

2. Multiple Authentication Methods for Physical and Digital Access 

Workers depend on: 

  • Physical access systems for gates, warehouses, and restricted areas 

  • Digital access for ERP, MES, SCADA, inventory tools, and maintenance software 

Using separate authentication methods creates: 

  • Need for multiple authenticators per worker 

  • Burden on the IT staff that needs to handle multiple systems 

Manufacturing needs one credential that secures both physical and digital workflows

3. Multiple System Interfaces Across the Plant 

Factories operate with diverse device types: 

  • Windows and Linux PCs 

  • Tablets and handheld scanners 

  • Industrial terminals 

  • NFC readers, USB ports, and Smart Card interfaces 

Authentication must be universal, working reliably across all interfaces and environments online or offline. 


ATKey.Badge – A Unified Credential for the Entire Factory 

ATKey.Badge is a biometric protected, multi-interface authentication device designed specifically for environments where workers move across locations, devices, and access points. 

It combines three powerful capabilities into one badge

  • Fingerprint authentication (biometric identity) 

  • USB, NFC, and Smart Card access 

  • Passwordless login powered by FIDO2 

This makes ATKey.Badge the ideal solution for factories balancing physical access control and digital security. 

How ATKey.Badge Addresses the Challenges 

1. Solves Shared Location & Shared Device Access 

  • Personal identity verification via fingerprint, even on shared HMIs or terminals 

  • Offline biometric verification works in areas with poor connectivity 

  • Eliminates the need for shared passwords or generic operator accounts 

Result: Every worker authenticates securely in seconds—no friction during shift changes. 

2. Unifies Physical & Digital Authentication in One Device 

ATKey.Badge replaces multiple credentials with one biometric badge that works for: 

  • Physical entry (NFC/Smart Card readers at gates, doors, restricted areas) 

  • Digital login (USB/NFC for PCs, tablets, SCADA consoles, ERP/MES platforms) 

This reduces: 

  • Credential clutter 

  • Security inconsistencies 

  • Administrative complexity 

Result: One badge control everything reducing risks, management effort, and user confusion. 

3. Works Across All Industrial Interfaces 

ATKey.Badge supports: 

  • USB for workstations, engineering PCs, and Android-based devices 

  • NFC for tablets or handheld scanners 

  • Smart Card mode for legacy industrial authentication 

  • FIDO2 for secure passwordless cloud or on-prem systems 

It enables secure access to: 

  • ERP (SAP, Oracle, Microsoft) 

  • MES & SCADA platforms 

  • Maintenance applications 

  • Corporate IT systems 

Result: A single badge works everywhere, regardless of the device or system architecture. 


Conclusion 

ATKey.Badge brings security and efficiency together in a way that fits the realities of modern manufacturing. By unifying physical and digital authentication into a single biometric badge, it eliminates the complexity of managing multiple credentials while ensuring that every worker can access systems and workstations quickly and securely—no matter where they are on the plant floor. 

The badge’s multi-interface design works seamlessly across PCs, tablets, industrial terminals, and access-control systems, giving manufacturers a consistent and reliable authentication experience across their entire operation. With ATKey.Badge, factories reduce downtime, strengthen identity protection, and simplify workforce management, creating a safer and more productive environment for every shift. 

AuthenTrend empowers manufacturing organizations to modernize their access strategy with a solution built for speed, security, and operational resilience—supporting the digital factory today and in the future. 

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